SELF-CHILLING ICE CREAM −6°C SHAKE-UPS VANILLA No freezer. Ever. −6°C CHILLS IN 90s STAYS COLD 12+ MIN Vanilla planifolia Seed cavity cross-section SQUEEZE · SHAKE · EAT Built to be cold. Patent Pending · 90 ml
SELF-CHILLING ICE CREAM −6°C SHAKE-UPS CHOCOLATE No freezer. Ever. −6°C CHILLS IN 90s STAYS COLD 12+ MIN Theobroma cacao Pod cross-section SQUEEZE · SHAKE · EAT Built to be cold. Patent Pending · 90 ml
SELF-CHILLING ICE CREAM −6°C SHAKE-UPS STRAWBERRY No freezer. Ever. −6°C CHILLS IN 90s STAYS COLD 12+ MIN Fragaria × ananassa Achene distribution SQUEEZE · SHAKE · EAT Built to be cold. Patent Pending · 90 ml

Self-chilling ice cream · Patent pending · Phase 0

Built to
be cold.

No freezer. No fridge. No cold chain. Ever.
−6°C · 90 seconds · 90ml · room temperature storage

Build updates · early prototype access · no spam

Vanilla Chocolate Strawberry 3 SKUs · Phase 1 Launch

The Target

22°C

Room temperature → soft-serve in 90 seconds

Soft-serve territory. Achieved using chemistry sealed inside the packaging wall.

Sealed endothermic reaction. Squeeze to activate. Zero chemical contact with food. Room temperature storage — no cold chain, no refrigeration, no equipment.

See how it works →

Three Questions. Direct Answers.

01 — What is it?

Self-chilling ice cream in a sealed pouch.

Squeeze the grip zones, shake 20–25 times, tear the top, eat directly from the pouch. No freezer. No bowl. No equipment of any kind.

The product →

02 — How does it work?

Sealed endothermic chemistry in the pouch wall.

Squeezing breaks an inner membrane. Chemistry meets water. The reaction fires. Food sleeve hits −6°C in 90 seconds. Food never contacts chemistry at any point.

The mechanism →

03 — When can I get it?

Phase 0 chemistry validation in progress.

Bench testing the chemistry now. Phase 1 prototype pouch follows. Sign up and you'll be the first to know — and first to test.

See the roadmap →

Activation Sequence

01
SQUEEZE
Grip the 14mm bilateral zones. Firm pressure.
02
POP
Feel Break #1. Chemistry activates. Temp drops.
03
SHAKE
20–25 hard shakes. Cold distributes. Texture forms.
04
TEAR
Open at notch. 12mm opening. No scissors.
05
ENJOY
Squeeze direct. 12+ min cold window.
Full mechanism breakdown →

The Packaging

The Packaging.

Every millimetre is deliberate.

SELF-CHILLING ICE CREAM −6°C SHAKE-UPS VANILLA No freezer. Ever. −6°C CHILLS IN 90s STAYS COLD 12+ MIN Vanilla planifolia Seed cavity cross-section Theobroma cacao Pod cross-section Fragaria × ananassa Achene distribution SQUEEZE · SHAKE · EAT Built to be cold. Patent Pending · 90 ml · getshakeups.com SHAKE-UPS
Seal bar 3-stop gradient · Flavor accent → universal gold
Grip zones · 14mm bilateral Dot texture · Squeeze here to activate
−6°C Spec panel 96×80px · 90s · 12+min cold window
Botanical illustration Vanilla planifolia · scientifically accurate
Tagline Built to be cold. · Barlow Condensed 600

Confirmed Specifications

FormatStand-up pouch
FlavorVanilla
Dimensions105 × 182mm
Grip zones14mm bilateral
Seal bar16mm
Content90ml UHT base
Weight (full)~296g
Target temp−6°C at sleeve
Activation~90 seconds
Cold window12+ min
StorageRoom temperature
Chemical contactZero
Shelf life target9–12 months
■ Confirmed ~ Estimated

Vanilla · Chocolate · Strawberry at launch.
Three SKUs. One pouch architecture.
Phase 2+ expansion planned.

Full packaging breakdown →

105 × 182mm · 90ml UHT base · ~296g · Patent pending

375g
Total weight, full pouch
About the weight of a can of soda. Light enough to carry anywhere.
90s
Room temp to −6°C
Squeeze, shake, done. Cold window holds for 12+ minutes.
0
Freezers required
No cold chain. No infrastructure. Ice cream anywhere.

Phase 0 · Chemistry validation in progress

Follow the build.

This isn't a launch announcement. It's an open build log. Sign up and you'll get an update when something real happens — test results, prototype photos, the first time someone eats one on a trail.

Early list members get first access to prototype testing when Phase 1 units exist.

Build updates · early prototype access · no spam · unsubscribe any time

The Product

The Pouch.
Fully Specified.

105 × 182mm stand-up pouch. Five distinct zones. One architecture. Three SKUs at launch. Everything needed to go from room temperature to −6°C ice cream in 90 seconds — no infrastructure required.


01 — Architecture

Five zones.
One pouch.

Select a zone to explore

SHAKE-UPS CHAMBER CHAMBER −6°C SHAKE-UPS VANILLA No freezer. Ever. −6°C CHILLS IN 90s STAYS COLD 12+ MIN SQUEEZE · SHAKE · EAT Built to be cold. SELF-CHILLING ICE CREAM


02 — SKUs

Three flavors.
Each one earned.

Vanilla planifolia
crystal size and freeze behavior
SELF-CHILLING ICE CREAM −6°C SHAKE-UPS VANILLA No freezer. Ever. −6°C CHILLS IN 90s STAYS COLD 12+ MIN Vanilla planifolia Seed cavity cross-section SQUEEZE · SHAKE · EAT Built to be cold. Patent Pending · 90 ml SHAKE-UPS
Chemistry interaction
Fat-to-sugar ratio 1:2.75. At −6°C, ~25% of the water phase converts to ice — the remainder acts as cryoprotectant. Shaking at 20–25 cycles disrupts crystal aggregation and introduces air. Thin sleeve geometry (8mm) with Al-PE laminate walls gets the cold front to centre in under 90 seconds with shaking.

SKU 01 · Vanilla

The baseline case.
Every variable controlled.

Vanilla was chosen first because it eliminates noise. Clean fat-to-sugar ratio of 1:2.75, predictable freeze behavior, no competing compounds to confuse the chemistry read. When you need to know whether the mechanism works, you start with the flavor that reduces every variable except temperature. It also happens to be the most ordered soft-serve in the world — which matters for Phase 2 retail placement.

Key Ingredients

Dextrose
3% · anti-crystallisation
Lower molecular weight than sucrose — depresses the eutectic point further per gram, producing finer crystals across the full cold window.
Locust bean gum
0.10% · crystal inhibitor
Prevents ice crystal growth post-activation. Synergistic with carrageenan — the pair outperforms either compound at double the individual dose.
Sunflower lecithin
0.30% · emulsifier
Creates nucleation sites for air incorporation during shaking — directly responsible for the 15–20% overrun target.
Heat-stable vanilla extract
0.50% · UHT-compatible
Sourced specifically to survive 140°C UHT sterilisation intact. Standard extracts degrade at that temperature.

Texture Target

Crystal size
<50μm
Below tactile perception threshold — registers as creamy, not grainy
Overrun
15–20%
Air incorporated during 20–25 shake cycles via lecithin nucleation
Mouthfeel
Clean
Fat-forward, neutral, classic soft-serve. No persistent coat.
Theobroma cacao
fat structure and mouthfeel
SELF-CHILLING ICE CREAM −6°C SHAKE-UPS CHOCOLATE No freezer. Ever. −6°C CHILLS IN 90s STAYS COLD 12+ MIN Theobroma cacao Pod with beans SQUEEZE · SHAKE · EAT Built to be cold. Patent Pending · 90 ml SHAKE-UPS
Chemistry interaction
Cocoa butter melts at ~34°C — fully liquid at room temperature, partially re-solidifying at −6°C. That crystallisation isn't a defect: it produces the density and waxy back-palate that distinguishes this SKU. Fat-to-sugar ratio 1:2.8, freeze fraction ~25% at sleeve.

SKU 02 · Chocolate

The first real
formulation challenge.

Chocolate added complexity the vanilla baseline didn't have. Higher fat (10g vs 8g), higher protein (6g vs 4g), and cocoa solids that function as a secondary emulsifier — changing how the fat system behaves under cold. The fat-to-sugar ratio shifts to 1:2.8. Cocoa butter is fully liquid at room temperature storage and partially re-solidifies at −6°C. That's not a problem to solve — it's the mouthfeel.

Key Ingredients

Dextrose
3% · calibrated freeze point
Counterbalances additional cocoa solids — lower molecular weight depresses freezing point more per gram than sucrose.
Carrageenan
0.15% · protein interaction
Higher protein content (6g vs 4g) produces a stronger gel network — this SKU sets slightly firmer than vanilla at the same sleeve temperature.
Mono & diglycerides
0.20% · fat control
Cocoa butter competes with emulsifier binding sites. Mono & diglycerides intercept that competition and keep fat dispersed through the cold window.
Nonfat dry milk solids
4% · aeration amplifier
Elevated protein creates more nucleation sites during shaking — pushing overrun ceiling to 18–22% vs 15–20% for vanilla.

Texture Target

Crystal size
<50μm
Matched to vanilla — same perception threshold, different fat matrix
Overrun
18–22%
Highest ceiling — elevated protein amplifies aeration during shaking
Mouthfeel
Dense
Slight resistance, waxy back-palate from cocoa butter re-solidification at −6°C.
Fragaria × ananassa
sugar profile and acidity balance
SELF-CHILLING ICE CREAM −6°C SHAKE-UPS STRAWBERRY No freezer. Ever. −6°C CHILLS IN 90s STAYS COLD 12+ MIN Fragaria × ananassa Achene surface detail SQUEEZE · SHAKE · EAT Built to be cold. Patent Pending · 90 ml SHAKE-UPS
Chemistry interaction
pH 4.0–4.2 simultaneously suppresses carrageenan gel strength, shifts sweetness perception, and alters protein-emulsifier interaction — each requiring a distinct fix. Lower overrun ceiling (15–18%) reflects acid interference with foam stability. Fruit acid also creates perceived cold brightness before temperature consciously registers.

SKU 03 · Strawberry

The chemistry problem
the other two don't have.

Strawberry introduced pH. Post-formulation, the base sits at approximately 4.0–4.2 — compared to ~6.5 for vanilla and chocolate. Fruit acids hydrolyse polysaccharide chains at UHT processing temperature. The stabiliser system couldn't be replicated from the other SKUs — it required recalibration from the ground up. The formulation accounts for this explicitly, not as a workaround but as designed behavior.

Key Ingredients

Carrageenan
0.18% · elevated vs baseline
Elevated from 0.15% to compensate for partial hydrolysis at low pH during UHT — effective concentration at serving stays within working range.
Locust bean gum
0.12% · structural insurance
Backup viscosity carrier in acid conditions — provides structural coverage when carrageenan underperforms batch to batch.
Dextrose
3.5% · perception correction
At low pH, sourness suppresses sweetness perception. Elevated dextrose restores balance without meaningfully increasing caloric load.
Citric acid
0.10% · pH standardisation
Fixes pH at ~4.1 across batches — strawberry puree varies naturally, and uncorrected pH drift means gel strength drift at scale.

Texture Target

Crystal size
<55μm
Slightly coarser acceptable — acid environment shifts perceived creaminess threshold
Overrun
15–18%
Lower ceiling — acid interference with protein foam stability limits hold time
Mouthfeel
Bright
Light, water-forward. Fruit acid creates cold brightness before temperature registers.

03 — The Difference

0
Freezers required
Manufacture to mouth
3
Steps to eat
vs 6 for conventional
6mo+
Ambient shelf life
Room temperature storage
5+
Distribution channels
vs 1 for conventional
Why we built it → The cold chain problem, the origin, and where this is going.

Phase 0 · Chemistry validation in progress

Follow the build.

The pouch is specified. The chemistry is being validated. When Phase 1 physical prototypes exist, early list members get first access to testing them.

Updates go out when something real happens. Not before.

Build updates · early prototype access · no spam · unsubscribe any time

Why it exists

Ice cream has
always needed
a building.

This is the problem, the mechanism, and the thinking behind the work. Not a pitch. Just an honest account of what this is and why it matters.


01 — The Problem

The cold chain
is everywhere.
Until it isn't.

Every cold treat you've ever had was made possible by infrastructure. A factory freezer. A refrigerated truck. A freezer aisle. A plug in the wall at home. The cold chain is a continuous, unbroken line from the moment ice cream is made to the moment you eat it. If that line breaks anywhere, the product is gone.

It works well in cities. In suburbs. Anywhere the grid reaches.

The places you most want something cold — the summit, the trail, the beach an hour from the nearest town — are exactly the places the cold chain can't go. That gap has existed for the entire history of ice cream. Nobody solved it because nowhere that mattered was without infrastructure.

Until you tried to get somewhere worth being.

The conventional ice cream journey
0
Freezer touchpoints
Each one a failure point. Each one a cost.
Production & blast freeze
Mixed, pasteurised, frozen to −18°C immediately after extrusion
FREEZER #1
Cold storage warehouse
Bulk frozen storage · days to months · temperature-monitored 24/7
FREEZER #2
Refrigerated transport
Diesel-powered reefer trucks · continuous cold throughout transit
FREEZER #3
Distributor cold store
Regional hub · sorted and held at −18°C before last-mile
FREEZER #4
Retail freezer aisle
Open-door display case · constant power · retail markup loaded
FREEZER #5
Home freezer
Stored until consumption · grid-dependent · forgotten until cravings hit
FREEZER #6
Trail. Beach. Summit. Festival.
No grid. No cold chain. No ice cream.
CHAIN ENDS HERE

The gear that gets people to those places has improved every decade. The boots, the packs, the navigation, the clothing — all of it engineered to perform without infrastructure. The food hasn't kept up.

The shift

The cold chain is a solved problem.
The solution fits in your hand.

03 — Why It Exists

The problem
was personal.

The founder spends a lot of time outside. Beaches, trails, mountains, camping, long runs that end somewhere worth being.

The problem presented itself the same way it probably presents itself to most people: not as a research question, but as a moment. You push through something hard. You get somewhere. The thing you want — something cold, something that actually feels like a reward — doesn't exist in that context. Ice cream requires a freezer. The freezer requires the grid. The grid isn't on the trail.

Most people register that as a minor inconvenience and move on. The gap registered as a solvable problem.

The gear that gets people outdoors has improved every decade. The boots, the packs, the navigation, the clothing — all of it has been engineered to perform in the real world. The food hasn't kept up. That felt like an oversight worth correcting.

So the work started.

— [Founder]
Founder · Shake-Ups
Context
Started
Phase 0
Chemistry validation underway. Three arms. Defined go/no-go criteria.
Environment
Outdoors
Beach. Trail. Summit. The places the cold chain doesn't reach.
What it is not
Not a novelty.
Not a science experiment.
Not healthy ice cream.
Real ice cream. Real places.
Adjacent to
Arc'teryx. Peak Design.
Hydro Flask. Patagonia.
Gear that earns trust.

03 — The Giving Commitment

The places it
gets eaten are
worth protecting.

One percent of revenue — not profit, revenue — goes to an outdoor conservation partner. The logic is direct: the places Shake-Ups gets eaten are the places this money goes toward protecting. Not a generic donation. A specific, narratable loop between the product and the cause.

The framework is 1% for the Planet. Third-party accountability, a community of brands that have made the same commitment, and a name the target audience already knows from brands they already trust.

Giving Intention · Phase 0

The partner hasn't been formally selected. Leave No Trace is the leading candidate — the connection between eating something on a trail and funding the organisation that protects that trail is too clean to ignore. This will be formalised before launch.

1%
Of revenue, not profit
1% for the Planet framework · third-party accountability
Honest position

This is a stated intention, not a locked commitment. Phase 0 is honest about what it is.


04 — Stay close

Follow
the build.

You'll hear when the bench test results come in. When the first real prototype gets built. When there's something worth reporting — not before.

Early list members get first access to prototype testing when Phase 1 units exist.

Build updates · prototype access · no spam · unsubscribe any time

Questions

FAQ

Hover any question to read the answer. To contact us directly, email build@getshakeups.com


The product
What is Shake-Ups?

Shake-Ups is a shelf-stable ice cream in a flexible pouch that chills itself. You squeeze the grip zones, shake for 90 seconds, tear open the top, and eat. No freezer at any point — not at the store, not at home, not on the trail.

How does it get cold without a freezer?

The outer wall of the pouch contains sealed chambers of endothermic chemistry. When you squeeze, an inner membrane breaks and the compound dissolves — absorbing heat and dropping the chamber temperature well below freezing. That cold transfers through a barrier wall into the food sleeve, chilling it to −6°C in roughly 90 seconds.

Does the chemistry touch the food?

No. Zero food contact is a hard design constraint — not a goal, a requirement. The chemistry is sealed inside the outer wall. The cold crosses the barrier. The chemistry never does.

What does it taste like?

Real ice cream. The base is whole milk, cream, sugar, and flavour — no unusual additives to support the mechanism. The shaking action creates soft-serve texture by distributing small ice crystals throughout the sleeve. It tastes like something you earned.

What flavours are available at launch?

Three SKUs at launch: Vanilla, Chocolate, and Strawberry. Each has its own colour system, botanical illustration, and flavour-specific accent. The architecture is the same across all three.

Using it
How long does it stay cold?

The target cold window is 12+ minutes below −3°C after activation. Phase 0 testing is validating this against the go/no-go criteria. Real-world performance will be confirmed before any claim goes on the packaging.

Can I use it again after activating?

No. Activation is irreversible. Once the membrane breaks, the reaction starts and can't be stopped or reset. Each pouch is a single use.

Does it work in hot weather?

Yes — that's the point. Phase 0 includes a stress test at 30°C ambient (beach/summer real-world conditions). The chemistry needs to overcome a higher starting temperature, so hot ambient is explicitly part of the testing protocol, not an afterthought.

Where & when
When can I buy it?

No launch date yet. Phase 0 chemistry validation is underway. If the test results clear the go/no-go criteria, Phase 1 mechanical development begins. The waitlist gets updates when there's something real to say — not before.

Where will it be sold?

The model is ambient shelf — no freezer case required. Target channels include outdoor specialty retail (REI, trail-focused stores), ambient vending, events and festivals, DTC online, and travel. The cold chain elimination is what makes all of these viable simultaneously.

What's the shelf life?

Target is 9–12 months at room temperature. The base is UHT-processed and aseptically sealed — the same technology used in shelf-stable milk. No refrigeration at any point in the supply chain.

The details
Is the packaging recyclable?

Honest answer: the multi-layer flexible film pouch is not currently recyclable in most markets. It's required for the mechanism to work. We're acknowledging that directly rather than obscuring it. Mono-material alternatives are on the roadmap as volume and material science allow.

What do I do with the pouch after?

The spent chemistry — ammonium nitrate solution — is non-toxic and water-soluble. Safe to dispose of in a bin or, in a pinch, wash out with water. Disposal instructions will be printed on the pack. Leave No Trace principles apply.

How much will it cost?

Target retail price is $4.99–$6.99. COGS target is under $3.50 fully loaded. These are working assumptions — Phase 1 production costing will confirm whether the economics hold at the volume required to hit that price point.

Is this patented?

A provisional patent application has been filed covering the full system architecture — endothermic chemistry, barrier wall geometry, food sleeve dimensions, activation sequence, and layer stack. Filed March 2, 2026 under micro entity status. Application #63/994,571. Interested in reviewing the filing? Request a copy or reach out to build@getshakeups.com.

How It Works

Chemistry.
Geometry.
Cold.

No compressor. No electricity. No cold chain. Every degree of cooling comes from a sealed endothermic reaction inside the pouch wall — triggered by one squeeze, sustained by geometry.


01 — The Layer Stack

Ten layers.
One cold object.

The pouch isn't packaging — it's the product. Every layer has a specific thermal or structural role. Cross-section through the 105mm width — bilateral symmetry, food sleeve at centre, PE foam insulation on both faces.

PET PET PE FOAM PE FOAM WATER WATER SALT SALT BARRIER BARRIER FOOD SLEEVE OUTER PET 3.0mm PE FOAM 3.0mm WATER NH₄NO₃ DRY SALT −6°C ICE CREAM 90ml · Al-PE laminate ZERO CHEMICAL CONTACT NH₄NO₃ DRY SALT MEMBRANE MEMBRANE ← BILATERAL COLD TRANSFER → 3.0mm 7.0mm chemistry 8.0mm 7.0mm chemistry 3.0mm
PE Foam
3.0mm closed-cell insulation. Keeps cold directed inward, not lost to your hands or the air. Sufficient for 3–5 minute consumption window.
Water Sachet
35mL per side. Sealed under PE foam. When you squeeze, pressure ruptures the membrane and water floods into the salt bed.
Burst Membrane
Laser-scored PE seal. Ruptures at 15–25 psi. One per side — the satisfying pop you feel when you squeeze to activate.
Salt Bed
45g ammonium nitrate per side. Fine powder dissolves on contact. The endothermic reaction drops the chamber to −10 to −12°C in under 90 seconds.
Barrier + PCM
Isolation layer enforcing zero food contact. Phase-change lining holds the wall at nucleation temperature — the exact point where ice crystals form.
Food Sleeve
Al-PE laminate. Food-safe PE inner surface. Aluminium outer face maximises cold transfer. 8mm flat profile. Zero contact with chemistry.

Pouch wall cross-section · tap a layer

PE FOAM
PE Foam
Insulation · 3.0mm
3.0mm
01 — Insulation PE Foam Closed-cell polyethylene · 3.0mm per side
Standard closed-cell PE foam. Keeps cold directed inward toward the food, not lost to your hands or the air. Sufficient insulation for the 3–5 minute consumption window with 29% energy margin.
WATER
Water Sachet
Solvent · 3.0mm
3.0mm
02 — Solvent Water Sachet 35mL sealed PE pouch per side
Positioned directly under the grip zones. When you squeeze, the foam compresses and pressure builds against the water sachet — driving it through the burst membrane into the salt bed.
MEMBRANE
Burst Membrane
Trigger · <1mm
~0.2mm
03 — Trigger Burst Membrane Laser-scored PE/foil seal · 15–25 psi rupture
The only moving part. Laser-scored weak points rupture cleanly under squeeze pressure. One membrane per side — bilateral squeeze pops both. The satisfying give you feel is confirmation of activation.
NH₄NO₃
Salt Bed
Endothermic · 4.0mm
4.0mm
04 — Cooling Engine Salt Bed NH₄NO₃ fine powder · 45g per side · 4.0mm
Ammonium nitrate fine powder, same chemistry used in every commercial instant cold pack. When water floods through the ruptured membrane, the endothermic dissolution reaction fires — dropping the chamber to −10 to −12°C in under 90 seconds. Zero exposure to food at any point.
BARRIER
Barrier + PCM
Separation · 1.5mm
1.5mm
05 — Separation Barrier + PCM Chemical isolation + phase-change thermal buffer · 1.5mm
The hard line between chemistry and food. Zero food contact is the non-negotiable constraint — this layer enforces it. Phase-change material lining holds the food surface at exactly the temperature where ice crystals form, extending the cold window.
−6°C −6°C
Food Sleeve
Ice cream · 8.0mm
8.0mm
06 — The Product Food Sleeve Al-PE laminate · 90mL UHT dairy · 8.0mm flat
Aluminium-polyethylene laminate. Food-safe PE inner surface. Aluminium outer face maximises cold transfer from the chemistry chambers — several times more effective than PE alone. 90mL at 80% fill with headspace for 15–20% overrun during shaking. Zero contact with chemistry at any point.

02 — Inside The Pouch

See every layer.

Interactive cutaway of the bilateral v9 architecture. Drag to orbit. Toggle activation to see the membrane rupture, solution formation, and cold transfer into the food sleeve.

105×182×31mm · ~296g · depth 2× for clarity
drag to orbit

03 — The Trigger

One action.
One reaction.

Squeezing the 12mm bilateral grip zones raises internal pressure. A membrane sealing dry salt from water ruptures. The endothermic reaction fires immediately, and the cooling chamber begins dropping.

Before — Sealed

GRIP ZONE GRIP ZONE H₂O DRY CHEM DRY CHEM H₂O MEMBRANE MEMBRANE SQUEEZE → ← SQUEEZE INERT · t=0
Water sits on the outer side — against the grip. Dry chemistry sits inward, toward the food sleeve. Squeezing compresses the water compartment, building pressure against the membrane.
What's happening+

After — Activated

FIRING FIRING −6°C TARGET ACTIVE · t<3s RUPTURED RUPTURED
Membrane ruptures. Chemistry meets water. Endothermic reaction absorbs heat from surroundings. Chamber temperature drops.
What's happening+
Trigger
1
squeeze action
Reaction onset
<3s
from squeeze to active
Target reached
~90s
to −6°C at food sleeve

04 — The Texture Science

You're not shaking it.
You're making it.

The principle

Industrial soft-serve machines use a scraped-surface heat exchanger — a rotating drum that sweeps ice crystals off a cold wall and suspends them through the bulk. Result: a dense network of crystals <50μm. That's the texture.

How the pouch replicates it

The food sleeve is flat and thin — 5 to 8mm. Every shake drags cream across the cold inner wall. Each pass scrapes off micro-crystals and distributes them. 20–25 shakes over 90 seconds. Same result as an industrial machine.

The aeration bonus

Shaking introduces 15–20% air overrun simultaneously. Soft-serve isn't just cold cream — it's aerated cold cream. The geometry does both at once.

Scraped-Surface Principle
COLD COLD WALL WALL SHAKE
Crystal size
<50μm
Below perceivable threshold. Smooth mouthfeel.
Air overrun
15–20%
Aeration from shaking. Soft, scoopable consistency.

05 — Temperature Timeline

Cold in 90 seconds.
Holds for 12+ minutes.

Temperature at the food sleeve from activation through consumption. Chemistry checks out on paper — Phase 0 bench testing will confirm exact curve.

22°C 10°C 0°C −3°C −6°C 0s 30s 90s 4 min 8 min 12+ min TARGET ZONE CHILL · reaction active HOLD · insulation sustains cold TARGET REACHED −6°C in ~90s 12+ min below −3°C TIME → TEMP → Theoretical — Phase 0 pending

06 — Zero Food Contact

The chemistry and the food
never meet.

ZERO food contact
Design constraint · not a feature claim · physically enforced by architecture

The food sleeve is sealed independently — filled, heat-sealed, then encased inside the outer pouch assembly. Chemistry sits on either side. The isolation barrier is a physical layer between them, not a distance assumption.

Cold transfers through conduction across the barrier wall. No opening. No shared chamber. The PE inner surface of the food sleeve is the only thing the ice cream ever contacts.

PE FOAM 35mL H₂O −10 to −12°C −6°C ICE CREAM · AL-PE SLEEVE 90ml · sealed · food grade −10 to −12°C 35mL H₂O PE FOAM CONDUCTION NO PASSAGE CONDUCTION NO PASSAGE MEMBRANE MEMBRANE 3mm 3mm 4mm 1.5mm 8mm 1.5mm 4mm 3mm 3mm ← BILATERAL SYMMETRY · 31mm TOTAL →
Food contact
Zero
Physically enforced by architecture. Cold transfers by conduction only.
Food surface
PE only
Food-grade polyethylene inner wall. The only material ice cream contacts.
Disclosure
On pack
"All chemistry enclosed in outer layers. Zero food contact." Back panel of every pouch.
See the product

Story

To complete
2/26/25

Brand story, origin, and the people behind the build.

The Build

Five phases.
One product.

From bench chemistry to retail shelf. Each phase has a gate. Nothing advances until it passes. Phase 0 is active now.


Select a phase to explore

00
Bench Test
ACTIVE
01
Mechanical
PENDING
02
Mfg Dev
AHEAD
03
Small Prod
AHEAD
04
Retail Exp
FUTURE
Phase 0 ● Active — bench test pending

Bench Test

"The chemistry either works or it doesn't."

00
What Phase 0 proves

That sealed endothermic chemistry can cool a food proxy from room temperature to well below freezing, hold that temperature for 10+ minutes, and produce no meaningful odour. The tiered assessment determines how aggressively to optimise the other four levers (sleeve geometry, base formulation, thermal pathway, activation mechanics) in Phase 1.

Test structure — three arms, six primary tests
Arm A
Urea single-stage

Food-grade, non-oxidizer path. Lower cooling power than NH₄NO₃ but radically simpler commercially. One definitive test to close the door or open further exploration.

1 test
PRIMARY FOCUS
Arm B
Single-stage NH₄NO₃

Ammonium nitrate alone. Highest solubility, highest cooling energy per volume. Four loading variations including the exact v7 pouch ratio. This is where the strategic data lives.

4 tests + stress
Arm C · Conditional
NH₄NO₃ → Na₂S₂O₃ cascade

Two-stage cascade. Only triggered if Arm B lands in the yellow zone (−4 to −8°C). Must beat single-stage by ≥5°C to justify the added complexity.

1 test (if needed)
Tiered Go / No-Go
Green: −8°C or colder — proceed with high confidence
Yellow: −4 to −8°C — proceed, prioritise sleeve and formulation optimisation
Red: Warmer than −4°C — rethink chemistry fundamentally
Additional criteria
Cold window below −3°C holds for 10+ minutes
No significant odour at working concentrations
Full dissolution in under 60 seconds with shaking

No capital committed to mechanical engineering until this gate passes. That's by design — Phase 0 exists to fail cheaply if the mechanism is wrong.

Reagents ordered — bench testing imminent
Get in touch →
Patent draft
Provisional patent application

Full system architecture covering endothermic chemistry, barrier wall geometry, food sleeve dimensions, activation sequence, and layer stack. 82 paragraphs, 8 technical figures. Filed March 2, 2026. Application #63/994,571.

Enter your email to receive the filed application as a PDF.

You will also be added to the build updates list.